Pcb Process Capability
Items |
Process capability |
Layers |
1-36L |
Board thickness |
0.1-8.0mm |
High Frequency |
PTFE,Ceramic,Rogers |
HDI |
HDI |
HDI Stage |
1-5 Stage(≥6 Stage need to appraisal) |
Mini PCB Size(Dimension) |
5*5mm(less than 3mm need to appraisal) |
Maximum PCB Size(Dimension) |
500*1100mm |
Max Finish copper thickness |
12OZ |
Min Finish copper thickness |
1/2oz |
Layer to layer accuracy |
≤3mil |
Board thickness of Resin |
0.2-6.0mm |
Board
thickness
tolerance |
Thickness≤1.0mm;±0.1mm Thickness>1.0mm;±10% |
Impedance tolerance |
±5Ω(<50Ω),±10%(≥50Ω);Min±8%(≥50Ω) |
Bow and twist |
Normal:0.75%,Min:0.5% Max:2.0% |
Lamination times |
one core ≤5 times |
Project name |
Process capability |
Normal TG FR4 |
SY S1141,KB 6160A |
Middle TG FR4 |
SY S1150G,KB6165 F,KB6165G(HF) |
High TG FR4 |
SY S1000-2,SY S1165(HF),KB 6167G(HF),KB 6167F,TU-768,TU-872,VT-47; |
Aluminum |
GL12,SPS-AL-01,CH-AL-LM3 |
CTI 600 |
SY S1600 |
High Frequency |
Rogers4350,Rogers4003;Arlon 25FR,25N; |
PTFE |
Rogers series,Taconic series,Arlon series,F4Bseries ,TP series |
Minture+FR4 |
Rogers,Taconic,Arlon,Nelco,F4B+FR-4 |
Project name |
Process capability |
Layers |
Alu. 1-4, Metal 1-8L, Ceramic board 1-2L |
Size |
MAX: 610*610mm, MIN: 5*5mm |
Max Panel size(Ceramic board) |
100*100mm |
Finish board thickness |
0.5-5.0mm |
Copper thickness |
0.5-12 OZ |
Metal thickness |
0.5-4.5mm |
Metal material type |
AL:1100/1060/2124/3003/5052/6061;Copper:Purple copper |
Min finish holes and tolerance |
NPTH:0.5±0.05mm;PTH(Aluminum;Metal):0.3±0.1mm; |
CNC tolerance |
±0.2mm |
PCB Surface Treatment |
HASL/HASL L/F;OSP;ENEPIG;Hard gold;Heavy gold |
Metal PCB Surface Treatment |
ENEPIG |
Metal material |
Bergquist(MP06503,HT04503);TACONIC(TLY-5,TLY-5F); |
Dielectric thickness |
75-200um |
Thermal conductivity |
0.3-3W/m.k(Aluminum,Metal);24-180W/m.k(Ceramic) |
Project name |
Process capability |
Rigid board |
Back board, HDI, Multi-layer buried board, Heavy copper, Power heavy copper, IC Substrate etc.. |
Project name |
Process capability |
HDI board |
1+N+1, 1+1+N+1+1, 2+N+2, 3+N+3(Buried hole size 0.3mm), Filled vias with copper capped |
Project name |
Process capability |
PB Free |
Gold Plating ,ENIG,Gold finger,HASL L/F,OSP,ENEPIG,immersion silver,immersion Tin,ENIG+OSP,ENIG+G/F,Gold Plating +G/F,immersion silver+G/F,immersion Tin+G/F |
PB |
HASL |
A/R Ratio |
10:1(HASL,HASL L/F,ENEPIG,immersion silver,immersion Tin);8:1(OSP) |
Board thickness |
ENIG:0.2-7.0mm,immersion Tin:0.3-7.0mm(Vertical),0.3-3.0mm(Level);immersion silver:0.3-3.0mm;HASL,HASL L/F:0.6-3.5mm,OSP:0.3-3.0mm;Gold plating:0.3-5.0mm(A/R:10:1) |
IC SPACE |
3mil |
Project name |
Process capability |
HASL,HASL L/F |
2-40um(HASL MAX:0.4um,HASL L/F MAX:1.5um) |
OSP |
0.2-0.4um |
ENIG |
Ni:3-5um;Au:1-5uinch,≥3uinch(Need to appraisal) |
Immersion silver |
6-12uinch |
Immersion Tin |
≥1um |
Gold Hard Plating |
2-50uinch |
ENEPIG |
Ni:3-5um,Pd:1-6uinch,Au:1-5uinch |
Gold Plating |
Au:0.025-0.10um,Ni≥3um, |
Gold Plating +G/F |
Au:1-50uinch,Ni≥3um |
Carbon ink |
10-50μm |
Liquid |
copper(10-18um),via hole(5-8um),line corner≥5u |
Peelable |
0.20-0.80mm |
Project name |
Process capability |
0.15/0.2mm Mechanical drilling board thickness(Max) |
1.5mm/2.5mm |
Laser drilling size(Min) |
0.1mm |
Laser drilling size(Max) |
0.15mm |
Drilling
size |
0.15-6.2mm PTFE series :0.25mm(drill bit:0.35mm) Mechanical Blind and Burried holes size≤0.3mm Close hole size:0.35mm(Min)(drill bit:0.45mm) PTH Half hole size:0.40mm(drill bit:0.5mm |
A/R Ratio |
20:1(≤0.2mm) |
Back drill depth |
0.2mm |
Drilling to conductor space |
5.5mil(≤8L);6.5mil(10-14L);7mil(>14L) |
Mechanical drilling to conductor space(2stage HDI) |
7mil(one time);8mil(two time);9mil(three time) |
Laser drilling to conductor space |
7mil(1+N+1);8mil(1+1+N+1+1 or 2+N+2) |
PTH edge to PTH edge space(diff net) |
10mil |
PTH edge to PTH edge space(same net) |
6mil(drilling;laser drilling);10mil(Mechanical HDI) |
NPTH edge to NPTH edge space |
8mil |
Drilling accuracy |
±2mil |
NPTH tolerance |
±2mil |
PTH tolerance |
±2mil |
countersunk |
±0.15mm |
Project name |
Process capability |
Inner Layer and outer Layer PAD size(Laser drilling) |
10mil(4mil Laser drilling size),11mil(5mil Laser drilling size) |
Inner Layer and outer Layer PAD size(Mechanical drilling) |
16mil(8mil drilling size) |
BGA PAD Size(min) |
HASL:10mil,Other:7mil |
BGA tolerance |
+/-1.2mil(PAD<12mil);+/-10%(PAD≥12mil) |
Project name |
Process capability |
width/space |
1/2OZ:3/3mil 1OZ: 3/3.5mil 2OZ: 5/5mil 3OZ: 7/7mil 4OZ: 10/10mil 5OZ: 15/15mil 6OZ: 18/18mil 7OZ: 20/20mil 8OZ: 24/24mil 9OZ: 26/26mil 10OZ: 28/28mil 12OZ: 32/32mil |
Line
tolerance |
≤10mil:+/-1.0mil >10mil:+/-1.5mil |
Project name |
Process capability |
Solder mask plugged hole size(Min) |
0.5mm |
Solder mask color |
Green,Yellow,Black,Blue,Red,White,Purple,Pink,Matt Green,Matte Black,cold white. |
Silk screen color |
White,Yellow,Black |
Peelable hole size(Max) |
10.0mm |
Resin hole size |
0.1-1.0mm |
Solder mask dam |
Green:3.5mil,Other:6mil |
Silk screen line width(Min) |
Width:3mil,High:24mil(White); Width:5mil,High:32mil(Black); |
Hollow out on silk screen space(Min) |
Width:8mil,High:40mil |
Hollow out on solder mask space(Min) |
Width:8mil,High:40mil |
Project name |
Process capability |
V-CUT to
conductor
space |
H≤1.0mm:0.3mm(20°),0.33mm(30°),0.37mm(45°); 1.0<H≤1.6mm:0.36mm(20°),0.4mm(30°),0.5mm(45°); 1.6<H≤2.4mm:0.42mm(20°),0.51mm(30°),0.64mm(45°); 2.4<H≤3.2mm:0.47mm(20°),0.59mm(30°),0.77mm(45°); |
V-CUT symmetrical tolerance |
±4mil |
V-CUT Angle tolerance |
±5° |
V-CUT Spec |
20°,30°,45° |
G/F bevel |
20°,30°,45° |
G/F bevel angle tolerance |
±5° |
Controlled milling/drill tolerance(NPTH) |
±0.10mm |
Outline tolerance |
±4mil |
Router slot hole tolerance(PTH) |
Slot hole width and length ±0.15mm |
Router slot hole tolerance(NPTH) |
Slot hole width and length ±0.10mm |
Drilling slot hole tolerance(PTH) |
±4mil |
Drilling slot hole tolerance(NPTH) |
±2mil |